Copper Cable Assembly Solutions

Ribbon Cable Assemblies

Amphenol FCI (AFCI) is a one-stop-solution for cable assemblies; customers can obtain the entire ribbon cable assembly built from one vendor, AFCI. They can also benefit from the insightful contribution of AFCI engineering. AFCI can provide complete custom solutions for ribbon cable assemblies supporting OEM customers with their design requirements.

Power Cable Assemblies

Designing power cable assemblies for consumer products and Automobiles involves engineering and tooling costs, hindering the profit margins of end products. Amphenol FCI has the expertise and infrastructure to wire cut – strip & crimp, splice, pot, ground, compound, test, and more, with different materials that include PVC, silicon, epoxy, XLPE and TSLF (HD). AFCI designs cable assemblies to provide one -stop solution to build power cords that are flexible for power racks, power distribution units/boxes, junction boxes, and other end applications.

Power Cable Assemblies

Designing power cable assemblies for consumer products and Automobiles involves engineering and tooling costs, hindering the profit margins of end products. Amphenol FCI has the expertise and infrastructure to wire cut – strip & crimp, splice, pot, ground, compound, test, and more, with different materials that include PVC, silicon, epoxy, XLPE and TSLF (HD). AFCI designs cable assemblies to provide one -stop solution to build power cords that are flexible for power racks, power distribution units/boxes, junction boxes, and other end applications.

Wire Harness

Plug-and-play cable options typically offer a single connector on either end, resulting in the necessity for multiple wire harnesses (cable assemblies). Custom Wire Harnesses can make multiple connections with one assembly and maximize real estate, freeing up space for additional equipment. Often when customers need wire harnesses, they work with multiple vendors to acquire connectors, cables and the actual assembly. AFCI is one-stop solution for all these requirements.

Discrete Wire Cable Assemblies

As customers design more capabilities into their products, the number of components and the amount of cabling increase, complicating cable management. Amphenol FCI can design discrete wire cable assemblies as single- or dual-ended and with straight or branched configurations. Additionally, the cable assemblies can be dressed with cables, ties, heat-shrink tubing and more, giving engineers options to facilitate the routing and management of cables within their products.

Discrete Wire Cable Assemblies

As customers design more capabilities into their products, the number of components and the amount of cabling increase, complicating cable management. Amphenol FCI can design discrete wire cable assemblies as single- or dual-ended and with straight or branched configurations. Additionally, the cable assemblies can be dressed with cables, ties, heat-shrink tubing and more, giving engineers options to facilitate the routing and management of cables within their products.

Overmolded Cable Assemblies

Amphenol FCI designs and manufactures custom overmolded cable assemblies in multiple circuit sizes and cable lengths, providing rugged strain relief at the interface between the connector and the jacketed cable.
MOST COMMON RESIN MATERIAL USED:
Soft Resins: used at connector/cable interface.
TPE : Low halogen overmold resin, superior cosmetic appearance, temperature range (max.) — 125˚C
PVC: Common overmold resin, temperature range (max.) — 105˚C
Hard Resins: used for grommets at chassis interfaces or locking interfaces.
Nylon: Phthalate free overmold resin, temperature range (max.) — 170˚C
PBT: Low halogen overmold resin, temperature range (max.) — 220˚C

CAT 8 RJ45 Patch Cord

Cat 8 S/FTP Patch cords are designed to support high speed IEEE 802.3bt 4P PoE+, high data rates, high bandwidth digital applications with low BER and indoor fixed applications.

CAT 8 RJ45 Patch Cord

Cat 8 S/FTP Patch cords are designed to support high speed IEEE 802.3bt 4P PoE+, high data rates, high bandwidth digital applications with low BER and indoor fixed applications.

CAT 7 RJ45 Patch Cord

Cat 7A S/FTP Patch cords are designed to support high speed IEEE 802.3bt 4P PoE+, high data rates, high bandwidth digital applications with low BER and indoor fixed applications.

CAT 6 RJ45 Patch Cord

Cat 6A S/FTP, F/UTP, U/UTP Patch cords are designed to support high speed IEEE 802.3bt 4P PoE+, high data rates, high bandwidth digital applications with low BER and indoor fixed applications.

CAT 6 RJ45 Patch Cord

Cat 6A S/FTP, F/UTP, U/UTP Patch cords are designed to support high speed IEEE 802.3bt 4P PoE+, high data rates, high bandwidth digital applications with low BER and indoor fixed applications.

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