EV Charging Assemblies Solutions

Types of EV Charging

On-Board Chargers Usually Have Lower Power
  • Lower than 20 kW
  • Typically 3.3 – 6.6 kW
High power on-board chargers are feasible, but have several downsides
  • Bulkier than low power chargers thus taking more space and adding weight to an EV
  • Higher price of power electronics
Off-Board Chargers Usually Have Higher Power
  • Higher than 20 kW
  • Typically 20 – 100 kW
Off-board placement allows for increased charger dimensions and weight
DC charging stations are much more expensive compared to AC charging stations

Types of EV Charging Coupler Types

AC Series

TYPE 1 PLUG

SAE J1772 (IEC 62196 Type 1), SAE Electric Vehicle Conductive Charge Couple, also known as a J plug, is a North American standard for electrical connectors for electric vehicles maintained by the SAE International.
  • SAE J1772 (North American standard)
  • Complies with IEC 62196
  • Used in North America and Japan
  • AC (1-phase)
AC + DC

COMBO 1

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo1 (CCS1) connectors to provide power. These connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 mainly use in Europe market and CCS1 mainly use in US market.
  • Same as Type 1, but with DC pins added
  • Combined Charging System (CCS)
  • AC (1-phase) + DC
  • Power up to 120 kW (600V, 200A)
AC + DC

COMBO 1

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo1 (CCS1) connectors to provide power. These connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 mainly use in Europe market and CCS1 mainly use in US market.
  • Same as Type 1, but with DC pins added
  • Combined Charging System (CCS)
  • AC (1-phase) + DC
  • Power up to 120 kW (600V, 200A)
AC Phase

TYPE 2

The IEC 62196 Type 2 connector is used for charging electric cars, mainly within Europe. The connector is circular in shape, with a flattened top edge and originally specified for charging battery electric vehicles at 3–50 kilowatts.
  • VDE-AR-E 2623-2-2 (German standard)
  • Complies with IEC 62196
  • Used in Europe
  • AC (1-phase or 3-phase)
  • AC 3 Phase Power up to 43 kW (400V, 63A)
AC + DC

COMBO 2

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo 2 (CS2) connectors to provide power. These two connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 mainly use in Europe market.
  • Same as Type 2, but with DC pins added
  • AC (1-phase or 3-phase) + DC
  • DC power up to 200 kW (1000V, 200A)
AC + DC

COMBO 2

The Combined Charging System (CCS) is a standard for charging electric vehicles, which uses the Combo 2 (CS2) connectors to provide power. These two connectors are extensions of the IEC62196 Type 1 and Type 2 connectors, with two additional direct current (DC) contacts to allow high-power DC fast charging. And the CCS2 mainly use in Europe market.
  • Same as Type 2, but with DC pins added
  • AC (1-phase or 3-phase) + DC
  • DC power up to 200 kW (1000V, 200A)
DC Phase

CHAdeMO

CHAdeMO first used in the Japanese market, but now it is also easy to find in the European market. And it is currently co-developing with China Electricity Council (CEC) the next-generation CHADEMO 3.0 ultra-high-power charging standard with the working name of “ChaoJi.”
  • Specified by JEVS (Japanese standard)
  • Developed by Tokyo Electric Power Company (TEPCO), Nissan, Mitsubishi, Fuji Heavy Industries and Toyota.
  • Complies with IEC 62196
  • Used mostly in Japan, but also in Europe and USA
  • DC Only (Power up to 120 kW (600V, 200A))
DC Phase

GB / T

The Guobiao standard GB/T 20234 for DC charging within China. And now it is also easy to find in the Asia market, especially the countries near China.
  • GB/T 20234.3-2011 (DC)
  • DC (Power up to 187 kW (750V, 250A))
DC Phase

GB / T

The Guobiao standard GB/T 20234 for DC charging within China. And now it is also easy to find in the Asia market, especially the countries near China.
  • GB/T 20234.3-2011 (DC)
  • DC (Power up to 187 kW (750V, 250A))
AC Phase

GB / T

The Guobiao standard GB/T 20234 for AC / DC charging within China. And now it is also easy to find in the Asia market, especially the countries near China.
  • GB/T 20234.2-2011 (AC)
  • AC 1 Phase (Power up to 7 kW (220V, 32A))
  • AC 3 Phase (Power up to 21 kW (400V, 32A))

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